MDC11
Inspection systems
Vertical Metal detectors for granular and powder products in high flow tubing and piping.
The instrument is used in vertical packaging lines: the product goes through the circular transit aperture which, upon detecting metal contaminants, emits an alarm, allowing it to be removed.
The MDC11 is positioned immediately upstream of the packaging machine, just before the product falls into the package, in order to exclude the possibility of further contaminants getting in between detection and closing the package, which can be made from any material.
The transit aperture is made with inert materials that ensure the coil is completely sealed. The multi-frequency electronics, combined with advanced functions – like self-check, automatic calibration and tracking – guarantee top level performance and fully meet the most common standards (including, among others: BRC, Marks & Spencer…) and the need to minimise false rejects.
Product transit aperture diameter: 130 to 240 mm, with a maximum scanning potential of 100 m/minute and it is able to detect any type of metal contaminant: ferrous, non-ferrous and stainless.
Made in Italy
| Power supply | 230 V 50/60Hz single-phase |
|---|---|
| Power consumption | 200 W |
| Mirror finishing of metal parts | Stainless steel IP54-IP65 |
| Climatic environment | from 5°C up to +40°C non-condensing (closed) |
| Regulations | Conformity with CE regulations and with international standards for Electrical Safety and Electromagnetic Compatibility |
Dual System
Weight is measured through a double load cell system. The two cells are positioned to the sides of the weighing plate: this allows the machine to be cleaned more quickly and efficiently than with other configurations, cutting maintenance costs and line standstill times. Furthermore, the Dual System ensures extremely high accuracy and repeatability, even at high speeds.
Simple, functional electronics
Digital electronics with an alphanumeric display, complete with self-calibration device, mobile average function and 100 storable programs. There are also 2 RS232 C serial ports available. Multi-level password protected access reduces human error to a minimum.
Stable, safe and easily serviced mechanics
This in line checkweigher consists of three conveyors (feeder, weighing and outfeed), supported by a structure in stainless steel tubing that gives the machine stability, eliminating possible vibrations and disturbances originating from the workplace. The load-bearing tube structure speeds up cleaning operations. All the models comply with the standard on protection, from IP54 to IP65.
Experience
30 years of inspection and quality control: an experience that comes to life in every new model that is designed and built in our establishments. The 08D3 boasts over 3000 installations worldwide: this model represents the highest level of reliability achievable.
Quality
Italian passion for quality is reflected in every machine detail. The attention to every detail, guided by thirty years of experience, is the real added value of PRISMA machines. Finished down to the last detail and made entirely of stainless steel, it is able to withstand intense washing cycles, which can be done extremely quickly, thanks to the quick-disassembly plates.
Conformity with standards
The 08D3 compact meets the ISO-FDA HACCP standard, the main directives (including, among others: OIML R51 – MID directives, FDA approvals, FAT/SAT IQ/OQ) and complies with customer guidelines and standards (including, among others: BRC and Marks & Spencer).
Performance and Versatility
Our machines meet high levels of performance and product interchangeability; and wherever they are unable to reach, we can design a tailored system for every requirement.
Return on Investment
Imagine how much you can save with a machine that does not waste product, generate false rejects or force production standstills and that protects the brand. Savings that extend over the years, thanks to the high quality of the materials and the longevity of the machine, which are at top market levels. Our sales team knows how to find the solution that best suits any type of budget and expected financial return.
Convenience and simplicity
A simple, streamlined user interface and years of experience installing and integrating into production lines. All the models can be equipped with Ethernet and USB interfaces to transmit data.
Rejection systems
Several types of rejection systems available to ensure the maximum level of certainty that defective products will be rejected: air-jet, cylinder ejectors.
Reject management systems
All the rejected product bins are protected by a key, allowing only authorized personnel to access them.
Alarms notification
Several types of alarm notifications, both visual and audio.
Wind-prevention tunnel
The instrument can be equipped with high resistance guards, which protect from the elements and any contaminants.
Special conveyors
08D3 compact is available with belt or slat conveyors. PRISMA INDUSTRIALE can help you find the most suitable solution to handle your product.
Quick-disassembly belts
A mechanical securing and release system that drastically reduces machine downtime, both during cleaning and in the event of belt replacement.
24-column panel printer
An on-board printer to easily print production data.
Product program memory expansion
The settable product program limit can be exceeded by expanding the available memory and thereby further increasing the machine’s versatility
USB and Ethernet interface
interfaces to export and communicate production data in real time can be implemented on all PRISMA models.
Feed-back function
Allows you to send a signal to the on-board dosing device to reduce mean error, thereby preventing waste due to incorrect dosages and their rejects.
FAT/SAT, IQ/OQ validations
We are available to perform tests and issue the related documents.